Foam Lab

Custom foam production refers to the production of foam materials according to specific requirements and applications. Foams are used in a variety of industries, including packaging, cushioning, insulation, soundproofing and more. Custom foam production allows companies and customers to receive customized foam solutions that meet their exact requirements and needs.

Custom foam production takes into account the desired properties of the foam, such as density, hardness, elasticity, thermal conductivity and more, and adjusts them according to the requirements. This can be achieved by selecting the right raw materials, additives and processing techniques.

An important aspect of custom foam production is the manufacturing technology, such as cutting, shaping or laminating the foam to achieve the desired shape, size and structure. This can be done by using specialized machinery and equipment.

Advantages of individual foam production are:

  1. Customized solutions: Companies can get customized foam products that meet their specific requirements and provide optimal performance.
  2. Efficient use of materials: Individual production allows materials to be used.
  3. Improved product quality: By tailoring the foam to the exact requirements, products can have improved functionality, durability and performance.
  4. Cost optimization: Customized foam production makes it possible to minimize material waste and optimize overall costs by producing only the quantities needed.

Custom foam production thus offers companies and customers the opportunity to obtain tailor-made foam solutions that meet their specific requirements and can lead to improved products or applications.

We will make your foam according to your measurements free of charge. 

Example foams/inlays from Formcase based on 3D drawings.

We can manufacture to the millimeter.

Sample Foam:
Formcase TransformerCase T10/T10C

Foam for:

  • 10x iPad 10,2″ 2019/2020 (7. + 8. Generation)
  • 10x Formcase KidCover  (DC-EDU-40)
  • 1x UNIFI AP-AC Lite Accesspoint

3D Drawing:

Sample Foam:
Formcase TransformerCase T16CX / T16C Pro / T16Pro

Foam for:

  • 16x iPad 10,2″ 2019/2020 (7. + 8. Generation)
  • 16x Otterbox Symmetry Folio Case
  • 16x Apple Pencil
  • 1x HP ARUBA 515 Accesspoint

3D Drawing:

Sample Foam:
Formcase TransformerCase T16MLX / T16MC Pro / T16M Pro

Foam for:

  • 16x iPad 10,2″ 2019/2020 (7. + 8. Generation)
  • 16x Logitech Rugged Folio Keyboard Case
  • 16x Apple Pencil
  • 1x UBIQUITI UNIFI AP-AC Pro

3D Drawing: